How to use ultrasonic technology to prevent the failure of lubricating bearings

How to use ultrasonic technology to prevent the failure of lubricating bearings

The factory is how to realize the transformation from one year to nearly 30 bearing fault to zero fault in three consecutive years.

The application of ultrasonic technology is the fundamental of this transformation.

Ultrasound technology is a relatively inexpensive technology that can be used in many environments, and can be relatively easy to learn.

According to the lubrication requirements, this technology has been proven to be reliable in predictive maintenance, which can save the company's capital as well as the loss of production time.

Ultrasound can be useful in detecting other potential failure cases, as it is particularly useful for the separation of bearings and the need to determine the individual's needs.

Lubrication related issues may lead to failure of the bearing.

We discussed the lubrication failure is one of the common causes of bearing failure. But with lubrication can also lead to a high operating temperature, damage to the collapse of the seal, and in the case of the lubrication motor, energy loss and failure.

To be able to determine what is needed for a bearing, the correct amount of grease at the right time is essential for successful maintenance procedures. Ultrasonic, you don't have to rely on a time based lubrication plan.

How to use ultrasonic technology to prevent excessive lubrication of bearing failure

1 to establish a benchmark for the level of DB and sound samples.

2 when the amplitude of a bearing is more than 8 dB (dB), and there is no difference in sound quality at baseline, the bearing needs to be lubricated.

3 in order to prevent excessive lubrication, the lubricant technician will be applied in a period of time the lubricating oil, until the level of the decline in the level of.

4. The lubricating technology using a special ultrasonic instrument alarm stop add grease (these instruments can paste it to ordinary grease gun, or wear the leather) technology.

5 for best practices, the technician should pay attention to when the device was last refueling and how much grease was used to calculate how much lubrication was used every week. This helps to create the historical data to help determine whether modifications are needed in the lubrication program.